CategoryIndustrial Mechanical

The Benefits of Rapid Prototyping for Industrialists

If you want to start your own prototyping and manufacturing business, it is important for you to understand that you will have to face a lot of hurdles. One of the main problems is that you will have to make a prototype for each product that can help your clients understand how the final product will be designed. Moreover, it costs a big deal of money to complete a prototyping process. Therefore, you may want to have plenty of resources at your disposal.

As far as product prototyping is concerned, manufacturers can use the services of product designer for the creation of 3D prototypes. These 3D models are shown to different clients for approval. This way you can improve the process of prototyping. Given below are a few important benefits of RP for different industries.

Easy Identification of Flaws

3D models of a product can make it easier to identify different flaws in the model. On the other hand, this is not possible if you have a 2D model. Based on the customer feedback, necessary changes can be made accordingly.

Aside from this, with the help of RP, customers can easily communicate what they want in their desired products. They can take a look at the prototype, identify any flaws in it and then talk to the designer about these flaws. This way both clients and designers work together to achieve a common goal.

Visualization

For any product designer, it is important to visualize how the end product will appear. 3D models can help you see and feel the actual model of the product. The entire process can facilitate the implementation of desired modifications to the prototype.

Customization

For Rapid prototyping, you don’t need a lot of special tools. Similarly, you don’t have to meet any special requirement. The same process can be used for making different types of prototypes. As a designer, you can make models to satisfy the needs of your clients and customers. Moreover, small changes need to be made to make the product perfect.

Elimination of Flaws

On a bigger scale, it costs a lot of money to identify and eliminate design flowers. However, it is not that difficult to make necessary changes to the prototype. This can help manufacturers prevent future losses.

Typically, prototyping uses the same type of material throughout the process. Therefore, you can easily perform physical tests for improving the product models. Identification of the flowers, in the beginning, can help prevent many problems down the road.

Efficiency

With the help of rapid prototyping, you don’t need to create moulds either. During this process, only a few tools are used. Therefore, the process can be completed in an efficient manner. All you need to do is use a printing machine and CAD software for making 3D models of different sizes and shapes. So, this process can be completed without costing a lot of time and money.

So, these are a few benefits of rapid prototyping for different types of industries. If you are a manufacturer, you can enjoy these benefits by following the rapid prototyping technique.

4 Common Types of Liquid Level Sensors and Their Uses

We know that liquid level sensors are used for monitoring free-flowing substances to regulate the process in a particular way. Usually, these substances are liquid. However, some solids like powdered substances can be measured by them. Most of the liquid level sensors are used industrially. These have been in markets for decades. Food and beverage, agriculture, printing, medical and domestic, and automotive industries use these type of sensors for level measurement or leak detection.

For instance, liquid level sensors are used in cars to monitor liquids including oil, fuel or power steering fluid. You can also found them in household machines such as a coffee machine.

They are used to identify a liquid rise and fall point, total amount of liquid in a container, and continuous measurement of volume. The primary purpose of using these sensors is to monitor and regulate the liquid level within a contained space such as huge tanks and vessels.

Types of Liquid Level Sensors

You will find different types of level sensor in the market. All of these are made for the same purpose: detecting the point level of liquid substances. However, different models use the various machines to measure the point level.

  1. Some of these types follow the magnetic float techniques, where the magnet rises and falls following the liquid. When the fluid as well as the magnet, reach into a certain level, the sensor will be activated. Usually, there is a reed magnetic switch in the container. The switch alerts when the liquid reaches the minimum or maximum level. Also, many of these sensors have a protective shield that can protect the magnet from the interference of liquid substances.
  2. A conductive sensor is another common. Usually, these types of sensors use a source power of reasonably low voltage. You will find at least two electrodes into the container. The sensor activated an alarm switch when the liquid reached the marked point.
  3. Some of these are called Pneumatic sensor. Usually, these are used to measure hazardous liquids. If in any system where the sensor cannot contact with the fluid, the Pneumatic sensor work there. Because, it detects the air level between the sensor and the liquid, then calculate the amount about how much fluid can fill the whole container.
  4. Also, there are some other types of sensors that can measure a continuous flow of liquids. Like the magnetic float sensors, there are also Magnetostrictive sensors that use magnetostrictive wire to alert when the magnetic field is disturbed by the magnet. The disturbance point is measured to calculate the distance between the end of disturbance and the bottom of the wire. Usually, this type of sensors is integrated through computer programs for better accuracy.

Where are these level sensors used?

Liquid level sensors are used mainly in industries. To ensure that the processes of these industries are running well

● Food and beverage companies use them to ensure products standard. Those companies who want to maintain their reputation use them to maintain consistency of the taste and quality of their products. These are used for detecting the condition of chocolate, wine, beer, milk and other relevant substances.

● These sensors are also used in massive water reservoirs. These are used to monitors and regulate the water level. Especially, electricity generation processes use these sensors.

● Petrochemical plants use them to detect acidic and highly corrosive substances. You will know whether all processes are going accordingly, or not. Most of the Petrochemical plants use the ultrasonic level sensor to ensure safety at the time of identifying the quality of the substances.

Important Factors to Consider Before Buying a Chemical Flow Meter

Selecting the right flow meter is an important part of chemical processing. It will let you know whether your processing equipment works properly or there is a problem. With the correct Chemical Flow Meter, you can measure flow accurately and detect whether there is any leak in the pipelines. Moreover, these meters will let you know how much fluid you are using currently. In a word; with the right meter, you can manage a precise process control. If you fail to install a correct one for chemical processing, you cannot measure the flow accurately. This may cause the wasting of materials which will lead to financial losses.

So, it can be said that installing the right chemical flow meter has a significant impact both on your industry operation as well as your business performance.

If you have little or no knowledge, you can not select the right flow meter for your operation. That’s why; we have written this article to let you know how to select the right one for your operation. We have included all basic things that you have to consider before buying a flow meter.

Important Factors to consider

In order to select the right flow meter, you need to consider fluid characteristics, flow range, and flow profile. The fluid characteristics include a number of phases, turbidity, viscosity, etc. Also, you need to consider the output-connectivity options and mechanical restriction. Check below to know which key factors you need to consider.

Process Media:

Different meters are suitable for different kind of operations. So, check the type of liquid. Check whether it is liquid or gas. Try to understand the limitation of each type of meters. It is important.

Measurement Type:

What type of measurement do you need? Mass or Volumetric flow measurement, you can convert volumetric readings into mass measurements, but some volumetric measuring devices such as turbine and variable-area device cannot distinguish density-altering pressure or temperature changes. You may need some additional sensor for mass flow measurement.

Flow Rate Information:

It is an important factor that you need to consider when you need to collect continuous flow rate data. In a typical measurement system, you need to check primary flow device, flow recorder, transmitter, flow sensor and totalize.

Desired Accuracy:

Flow meter accuracy is another key factor to consider. The accuracy is differentiated in actual reading percentage or calibrated span. Generally, it is stated at maximum, normal and minimum flow rates. If you want to buy the right device for chemical process, you must understand these requirements.

Application Environment:

Depending on a plant’s variation, you may have to decide whether you need high or low flow range. Also, the temperature and the pressure conditions are important parameters. Regarding the high-viscosity fluids, you may have to consider the pressure drop in meters.

Fluid Characteristics:

You should keep in mind that your meter is compatible with operating conditions as well as fluid characteristics. Many plants deal with corrosive or abrasive fluids. Coarse and thick materials may hinder accuracy by clogging or damaging internal components of a meter. So, considering the fluid characteristics is essential to consider before buying a chemical flow meter.

Cost and Capabilities:

A chemical flow meter may cost much if you need higher accuracies and capabilities. So, you must think about what actually you need. Research about the process conditions including temperature, pressure, operating ranges, and flow rates. Also, determine whether you will sacrifice features for cost, of spending money for additional capabilities.

Adherence to Standards for Casing Pipes by Suppliers

The pipes provide safe conveyance of oil and gas and offer protection to the utility lines.

Casing pipes encase the carrier pipes which are installed through the pipe’s center and are often used when drilling horizontally or below roads, railroads, lakes, highways etc. The steel casing of the pipe is very sturdy and tough and safeguards the utility lines from human activity or natural calamities. Utility lines refer to water mains, natural gas lines, electrical voltage lines, fiber-optic communication lines or telephone lines.

There are two ways by which these pipes are installed underground. In case of horizontal boring projects that are below the ground casing pipes can be installed in segments into a bored hole and then joined together by welding or by use of special connections. Another method is to use a pipe welded in the form of a ribbon and push it into the hole that is previously drilled and kept ready. The varied applications for which these pipes are used are water well casing, road bore casing, culverts casing, oil and gas transportation pipeline casing, tunnel casing, drilling casing etc. Five different varieties of casing pipes are produced namely; the Conductor casing, Intermediate casing, Surface casing, Production casing or Liner strings. Casing pipes suppliers stock pipes with coal tar epoxy or bitumastic coatings though uncoated varieties are also available. The suppliers also need to ensure the fulfillment of standard API 5 CT requirements.

The American Petroleum Institute or the API has laid down certain specifications or standards for welded and seamless steel line pipe which transmits gas, oil and water in the petroleum and natural gas industries. These are the API 5L specifications and the grades covered are termed as A, A25,B and grades of ‘X’ namely X80, X70, X65, X56, X60. The numerals following ‘X’ refer to the pipe’s Minimum Yield Strength produced in the grade. All suppliers including the API 5L Gr B pipes and API 5L Gr X65 pipes suppliers have to ensure the adherence to the laid down specifications. The standards have been devised by the API keeping in mind the environmental and legislative requirements. The standards enable the concerned organizations to enhance their cost effectiveness and efficiencies. Pipes with API specifications stand for quality products. The seamless steel pipes cost more than the welded pipe and as the steel grade increases the carbon content limit becomes stricter. Most of the manufacturers are currently involved in devising pipes which have higher corrosion resistance and offer stable working in high and low temperatures. The durability and quality of the equipment is assured and the customers have a satisfactory experience.

Besides the casing pipes there are several other industrial steel products like alloy steel round bars that find their way into a number of significant applications. Alloy steel round bars suppliers; too, ensure the quality of their products to provide a satisfactory customer experience.

Yash Impex Over the last 40 years, we have evolved to offer the most comprehensive range of engineering goods including Stainless Steel Sheet, Coils, Gland Packing Material, Parallel Flange Column, Casing Pipes and more.

5 Major Advantages of Plastic Injection Molding

As far as versatility is concerned, plastic injection molding is one of the best production methods. The reason is that it offers a lot of advantages over other traditional methods of injection molding. This method is simple, reliable and more efficient. That’s the reason most manufacturers use it to make parts. In this article, we are going to discuss the 5 primary advantages of using plastic molding.

1. Complex Geometry and Detailed Features

We know that molding involves extremely high pressure. So, this high pressure allows manufacturers to add a lot of details to the components. Aside from this, the extreme pressure helps make complex shapes. Other methods can also help achieve the purpose but the cost and complications will be too high.

2. High Efficiency

After the designing of the molds, the molding process becomes quite quick, unlike other molding methods. Actually, plastic injection molding doesn’t take much time. Moreover, it allows the making of a lot more parts in a short period of time.

That’s the reason this method is a lot more efficient. Usually, these parts are more consistent as far as quality is concerned. However, it won’t be easy to make changes to the colors.

3. Enhanced Strength

As far as plastic injection molding is concerned, fillers can also be added. They can cut down on the plastic density during the molding process. Plus, they can help add more strength to the components. Plastic molding can help make parts that can meet the strength needs of a specific application.

As a matter of fact, enhanced strength is one of the main advantages of this process that appeals to most manufacturers.

4. The use of Multiple Types of Plastic

Another main advantage of this technique is that it allows the use of the different types of plastic at the same time. And one way of doing so is to use co-injection molding. So, manufacturers are not limited to only certain types of plastic anymore.

5. Automation for Cost-Reduction

Since this process is automatic, it’s possible to save a lot of money. Most of the process is done by robotics and machines. These machines are controlled by only one operator. As a result, the cost of manufacturing comes down significantly.

Apart from this, the overall manufacturing cost comes down. So, the price tag is also lower, which makes it possible for even an average buyer to place their order. Automation also allows for accurate and precise injection molds. Both CAM and CAD enable close tolerance while the molds are made.

The Bottom Line

To cut a long story short, plastic injection molding helps make parts that don’t require a lot of post-production work. In fact, parts are complete from all aspects once they have been taken out of the molds.

Nowadays, this process is quite common as it’s eco-friendly. The scrap plastic is collected for reuse. Therefore, there is almost no waste left behind. So, this was a description of some of the most common advantages of plastic injection molding.

6 Marketing Strategies That Nut Retainer Manufacturing Companies Can Consider

Nut retainer manufacturing companies get most of their business deals by means of loyal clients, word-of-mouth and partnerships but they should also look into the effectiveness of online marketing.

These companies could succeed at winning new prospective customers, maintaining existing ones and driving more sales by using content leverage and thought leadership to market their products and/services on the web.

These are the following strategies that a nut retainer manufacturing company can take into consideration:

Create thought leadership

In order for marketing to be effective, viewers should see the company as a leader in its respective field, which in this case is manufacturing. They like the company to deliver new, creative ideas and expertise that can be trusted.

So nut retainer manufacturing companies can improve their reputation as a thought leader, they can sponsor a webinar, create a blog for the company, publish a white paper that shows industry know-how or product training as well as taking part in trade shows and industry events.

Make use of leverage keywords, Pay-per-click (PPC) ads and SEO

A brilliant digital marketing strategy consisting of SEO, keywords and PPC ads will make sure that it will be easy for a company to draw their target market online.

Take for example of the way this works. Nut retainer manufacturing companies can have the advantage of targeting customers in certain areas where they have branches and distributors.

Companies can benefit from this by creating web pages that are specific to an area then driving traffic to them by using PPC ads and keywords. In this manner, once customers look for a local manufacturer, they will easily be found.

Publish written content.

The most important part of online marketing as well as lead generation is relevant content. A consistent stream of this makes sure of high ranking in search engine results and improves the position of a company as a leader in the industry.

In writing their web content, nut retainer manufacturing companies should show that they understand the needs of their customers, offer effective solutions and stand out when it comes to reliable, up-to-date information.

Make the brand human.

Another effective way to have an edge over competition is to humanise the brand. Customers are tired of seeing the usual corporate manufacturing websites. They want to see something new, with more value. They want to engage by means of conversation.

As an advice, it is best for nut retainer manufacturing companies to connect with their clients by showing their human side. As an example, they could launch a campaign such as “Meet the Team” and show photos of their officers plus add some stories on their passion about manufacturing.

Add tours and videos on their site to market products/services.

Another fresh way to engage with customers is to add virtual tours and videos to market their products/services.

Companies can also think of including how-to videos and those on safety and behind-the-scenes that show the way products were made.

Another recommendation is for companies to incorporate testimonials of clients plus case studies to show their value.

Maintain existing customers with promotions.

Aside from drawing new customers, online marketing is also effective in retaining existing customers. Nut retainer manufacturing companies can make email campaigns for existing customers in particular. These campaigns can be used to give discounts on products, year-end gifts, more relevant content and resources for them to accomplish their objectives.

5 Top Signs That a Cage Nuts Manufacturing Company Might Be a Great Choice for You

When people are looking for manufacturing companies to meet their outsourced manufacturing requirements, it is critical to know the things to look for, so that they can make sure of receiving the best quality and care. The following are 5 basic signs to know if a cage nuts manufacturing company is worth spending their time, resources and money.

Customer-Centric Strategy

Reliable cage nuts manufacturing companies focus on their customers, and give importance to them. This is obvious in the way they answer their phones and communicate with people – either in person or online – and by means of the testimonials, reviews and feedback received from their previous customers. Such companies focus on the way they can best serve their customers.

Top Notch Machinists and Staff

In addition to their actual machinery, high quality cage nuts manufacturing companies should have top rate machinists and personnel. All members of the team including the front desk staff, customer service people and machinists that make the parts run, among others, should undergo training, be equipped and stay on top of the game from the time they start to speak with customers and through the process of making the parts run.

Professional Educators

The aspect that gives a cage nuts manufacturing company an edge over competition is the importance of education. Companies that give much importance, time as well as resources on educating regular, previous and prospective customers are considered an authority in the industry that businesses can rely on. As an example, when a particular company offers educational downloads, informative blogs as well as how-to-videos, they deliver information to the public that is way beyond the norm.

With Approval and Certification

Though this is quite obvious, a certification is the most important aspect that guarantees that the parts, as well as project will be handled efficiently from the start, when they give a quote to finish, when they are delivered. An ISO certification particularly makes sure that everything will be dealt with integrity, honesty and precision. All cage nuts manufacturing companies should have the required certification to make sure that customers have the protection they need.

Good Track Record

Businesses can learn a lot about a company through the testimonials/reviews of previous and present customers. Therefore, if a cage nuts manufacturing company they are considering has negative feedback on websites such as Better Business Bureau or Yelp they might need to think about it very carefully before signing an agreement.

The Ultimate Use of PTFE Envelope Gasket

Gaskets are widely used for the safety, containment, and hygiene of tanks, reactors, pipelines etc. Leading PTFE sheet manufacturers are utilizing technology to produce high-quality tailor-made PTFE envelope gaskets. And these gaskets are easily available in various sizes and customizing them to suit a number of applications.

PTFE or Polytetrafluoroethylene envelope gaskets are composite gaskets wherein PTFE is wrapped around a core insert material. The main advantage of envelope gaskets is that it gives the strength and characteristics of the core material along with the properties of PTFE.

To enhance the properties, two or more insert materials can be used for making the gaskets.

PTFE envelope gaskets by gasket manufacturers are in demand because of the physical and chemical properties of PTFE material. It is widely used in the chemical, petrochemical, pharmaceutical and food industries. At food and pharma product purity of products is ensured with the use of gaskets.

PTFE Sheet Manufacturers can provide custom-engineered products using graphite, rubber elastomers, non-asbestos fillers, corrugated metals etc. Applications of PTFE envelope gaskets can be determined on the basis of their following features:

These gaskets display greater resistance to most chemicals.
They deliver high performance due to the strong C-F bond of PTFE.
PTFE gaskets also contribute to running vibration-free and noise-free operations.
PTFE envelope gaskets are an ideal sealing solution in environments with low to high corrosion as they are anti-corrosive in nature.
In high-pressure environments, PTFE can stand the pressure without breaking.
The PTFE gaskets have the sturdiness to withstand temperatures of up to +250°C depending on the gasket material used.
Ultimate uses of PTFE envelope gaskets that make it so popular across industries:

Pipelines
Gasket manufacturers provide a number of sealant solutions to the pipeline industry. PTFE envelopes gaskets are a highly useful sealant for liquid and gas inside the pipelines. They help in preventing the leakage of the acids and chemicals passing through the flange joints, valves, etc.

Food Processing
Food processing companies need to be very careful about contamination to avoid any mishaps. PTFE material offers the qualities of a perfect sealant that prevents contamination from interfering with the properties of the edible substances that come in contact with them.

The food processing industry uses PTFE envelope gaskets because of its non-contaminating and odorless characteristics. Additionally, PTFE is an approved food grade material as well.

Petrochemicals
PTFE material has high chemical resistance. Therefore, the petrochemical industry utilizes PTFE gaskets as a reliable sealant for environments with mild to aggressive chemicals.

Laboratories
PTFE Gaskets are used in high-end scientific laboratories where chemicals are handled for managing various product formulations.

Pharmaceutical
Pharma industry uses various ingredients for producing medicines and personal care products. Reactive substances are managed in the pharma production facilities. PTFE Envelope Gaskets are extremely useful to avoid contamination of medicinal and care products.

Other Uses
PTFE gaskets are used with glass-lined or steel, plastic or ceramic flanges. Gasket manufacturers design PTFE sealants with the dual purpose of ensuring the product quality while safeguarding the life and property on the site of the application.

6 Advantages of Industrial Robots

If you are going to install industrial robots in your production center, we suggest that you consider some important things first. For instance, you should be familiar with the advantages of these systems. In this article, we are going to take a look at some major advantages of installing industrial robots. Read on to find out more.

Increased Efficiency

The first and biggest advantage is the speed offered by these machines. These units are much faster and efficient than humans. Actually, they are built and designed to offer the highest accuracy possible. Most of these robots are installed to take care of processes that take a huge amount of time if done by humans.

So, increased efficiency is a great benefits that manufacturers can enjoy if they choose to opt for these automated machines.

Improved Quality

Since these units offer the highest level of accuracy, they can be used for the production of high quality products that save time and money. Aside from this, the quality of products is great, which cuts down on the cost of quality control. Therefore, high quality standards are met.

Better Working Environment

In product units, some tasks involve a lot of danger for humans. These repetitive tasks may cause an injury to workers even if enough care is taken. Therefore, installing robots in these production units is a much better idea as far as improving the work environment is concerned.

Therefore, working conditions can be greatly improved for the purpose of employee safety in different factories.

Increased Profitability

With the introduction of industrial robots in product plants, manufacturers can ensure highest profitability due to cost reduction. Since these machines help reduce the time and other resources required to product different products, it’s possible to enjoy higher profits. In other words, if you want to enjoy higher profits over the long haul, you may consider installing some industrial robots.

Longer Working Hours

Since employees need breaks to get rest, longer working hours are required to complete the projects. Apart from this, attention span is negative impacted by distractions in work places. On the other hand, robots can perform their jobs 24/7 while offering the highest level of efficiency.

According to statistics, it’s possible to increase the output by 40% if robots are installed in product units. Partly it’s because of the stamina. Machines can work 24/7 without getting tired unlike humans. Apart from this, robots don’t require absences or holidays.

Prestige

If you are looking to improve your prestige, industrial robots can help. In other words, robots can work like an ideal marketing tool to boost your brand image. Therefore, you may want to install industrial robots to enjoy higher productivity.

Long story short, we hope that the advantages explained in this article will encourage you consider installing industrial robots in your production plants. We suggest that you do your homework before opting for the right type of industrial robots for your business. This will ensure you get the best product to meet your needs.

8 Advantages Of Aluminum Sand Castings

As far as aluminum sand casting is concerned, know that it can offer a lot of advantages. These advantages fall in a lot of categories including logistics, finance and so on. Let’s take a look at some prominent advantages.

1. Flexible Quantities

Flexible production quantity is the first main advantage. For instance, some castings can deliver up to 100,000 pieces per year. This is possible because of innovative mold designs that can balance unit and tooling costs.

2. High Strength

This process gives high strength. Molten aluminum is put into a strong metal mold that reduces the mold temperature. As a result, the metal solidifies into a fine-grain texture, which is free of trapped gas and porosity. Therefore, your castings enjoy much better quality metallurgical properties, higher strength and pressure tightness.

3. Less Machining

Machining costs a lot of money. The goal of manufacturers is to reduce the use and cost of secondary machining. They do so by offering close dimensional control, total repeatability and a smooth finish. Also, this process allows flat casting of the surfaces. At times, they are free from any taper or draft.

4. Low Cost

The biggest benefit of aluminum sand casting is low cost. Since machining is reduced during this process, customers can enjoy much lower unit costs. Engineers use their experience and knowledge in order to produce new mold designs. And this helps reduce the tooling costs considerably.

5. Molded Inserts

Aluminum sand casting allows you to cast molded inserts. Typically, the casting is cast with the help of a stainless steel insert in order to offer a wear-resistant, hard surface and keep the other part lightweight.

Also, the casting is designed to offer wear-resistant and durable threads. At times, cast-in threaded ones offer lower costs than CNC taping or drilling. Regardless of this, molded inserts offer cost-saving techniques.

6. Smooth Surface Finish

Fine surface is another great advantage you can enjoy if you follow this technique. The finish is smooth enough for gaskets and o-ring seals in a number of applications. Also, they are smooth enough. Aside from this, the castings feature a clean appearance that can help reduce the need for many expensive operations, such as mass finishing and polishing. Apart from this, it’s easy to tumble, paint, plate, coat, anodize and polish the castings.

7. Close Tolerance

Usually, metal molds are used to make castings. Therefore, the dimensional variation and close tolerance of the pieces is negligible. So, you can enjoy higher precision and accuracy. Also, you can cast a lot of parts without machining. As a result, you can save a lot of money.

8. High Quality

For guaranteed high-quality castings, upfront engineering and process control are quite important. The combo of these two can help exceed industry standards by reducing the failure rate and internal scrap. This is done by keeping an eye on all the processes and investing a lot of effort into designs and development processes.